Level 4: Subject Matter Expert (SME)

Course Syllabus

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Course Content

Lessons Status
1

Welcome to Level 4 + Course Overview

2

About PCC-1 + Foreword

3

1. Scope

4

2. Introduction

5

3. Training and Qualification of Bolted Joint Assembly Personnel

6

4. Cleaning and Examination of Flange and Fastener Contact Surfaces

7

5. Alignment of Flanged Joints

8

6. Installation of Gasket

9

7. Lubrication of “Working” Surfaces

10

8. Installation of Bolts

11

9. Numbering of Bolts

12

10. Tightening of Bolts

13

11. Tightening Sequence

14

13. Joint Pressure and Tightness Testing

15

14. Records

16

15. Joint Disassembly

17

16. References

18

Introduction to Appendices

19

Appendix A: Training and Qualification of Bolted Joint Assembly Personnel

20

Appendix B: Description of Common Terms

21

Appendix C: Recommended Gasket Contact Surface Finish for Various Gasket Types

22

Appendix D: Guidelines for Allowable Gasket Contact Surface Flatness and Defect Depth

23

Appendix E: Flange Joint Alignment

24

Appendix F: Alternatives to Legacy Tightening Sequence/Pattern

25

Appendix G: Use of Contractors Specializing in Bolting Services

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